Double Valve - List of Manufacturers, Suppliers, Companies and Products | IPROS

Double Valve Product List

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ROSS Air Pressure Solenoid Valve Double Valve DM2 (DM Square)

ROSS Air Pressure Solenoid Valve Double Valve DM2 (DM Square)

It is a double valve compliant with safety category 4.

One of the important features of the ROSS double valve is that it has a duplex (dual mechanism) design. The ROSS double valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two valve bodies is operated by its own dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, both main valve bodies operate at the same time. The probability of both valve bodies malfunctioning simultaneously in the same cycle is extremely low, ensuring higher safety compared to single valves. Additionally, this product is certified by BG at the highest safety level, Performance Level (PL) 'E'.

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"Double Valve" Cross Flow Series

"Double Valve" Cross Flow Series

Contributes to malfunction! A valve with an extremely low probability of malfunction compared to a single valve, ensuring high safety.

One important feature of the "Double Valve" is that it has a duplex (dual mechanism) structure. This valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two main valve bodies is operated by a dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, the two main valve bodies operate at the same time. The "Double Valve" is much safer than a single valve because the likelihood of both valve bodies malfunctioning simultaneously during the same cycle is extremely low. 【Product Lineup】 ○ With EP sensor ○ Without EP sensor ○ With pressure switch (PS) sensor For more details, please contact us or download the catalog.

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Double Valve Cross Flow Series "DM2 Series"

Double Valve Cross Flow Series "DM2 Series"

A valve that allows for the selection of a method that meets your requirements! It is also possible to add additional monitors.

The "Cross Flow Series Double Valve Double" is a current model from ROSS that exhibits minimal decrease in exhaust response time not only during normal operation but also in the event of a failure in one side of the valve body. ROSS's double valve is a normally closed double-acting three-way solenoid valve that incorporates two valve bodies operating in synchronization. It offers a variety of monitoring/sensor methods, allowing users to choose the method that best fits the country/region and user requirements. It is also possible to add monitoring to existing valves. 【Features】 ○ Excellent responsiveness ○ Abundant monitoring/sensor methods ○ Series configuration and piping methods ○ Repairable ○ Monitoring function For more details, please contact us or download the catalog.

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External monitor type safety air pressure shut-off/exhaust double valve M35 series

External monitor type safety air pressure shut-off/exhaust double valve M35 series

In machine safety and control safety, the weight of pneumatic solenoid valves is significant, as they are a crucial part connecting the control system and the operating unit.

The M35 series valves are designed for safe and redundant valve operation with external monitoring. The valves are configured in a redundant, 3/2, poppet specification and feature the comprehensive functionality of pilot-operated single solenoid, spring return valves. Each single valve in the M35 series is equipped with a solid-state pressure sensor. By monitoring both of these sensors during the operation and non-operation of the M35 valve, a diagnostic range of 99% is achieved. The monitoring of these sensors is conducted by an external monitoring system.

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Hydraulic Cut-off & Load Holding Safety Valve 'HBH Series'

Hydraulic Cut-off & Load Holding Safety Valve 'HBH Series'

Redundant valve for external control! Designed for applications where safely holding a load is essential!

We would like to introduce our hydraulic shut-off and load-holding safety valve, the 'HBH Series'. In the event of a loss of supply pressure and/or power, it stops and holds the movement of the cylinder. By introducing a hydraulic double valve, we not only improve machine safety but also standardize hydraulic safety solutions, simplifying complex circuit designs. The test port included in the double valve allows for quicker troubleshooting and reduction of machine downtime, enabling improved operational efficiency and cost savings. 【Features】 ■ Maximum flow rate is 145 gal/min (549 l/min) ■ Two body sizes available (D52, D32) ■ Port sizes are 1 1/2” and 2”, Code 62 Flange *For more details, please refer to the PDF document or feel free to contact us.

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When labor accidents occur, companies suffer significant damage!

When labor accidents occur, companies suffer significant damage!

I will introduce examples of disaster costs caused by labor accidents.

This document introduces examples of disaster costs arising from occupational accidents. When an occupational accident occurs, there are certainly losses in terms of costs, but it can also lead to various issues such as a decline in corporate image, employee turnover, and decreased retention rates. Safety management to prevent accidents is related to various benefits for the company, so it is essential to pay careful attention and not neglect it. [Contents] ■ Direct costs paid to the victims themselves ■ Indirect costs, which are often larger than direct costs ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Tips for "Establishing Safety" through Machinery. What is the Safety Category?

[Information] Tips for "Establishing Safety" through Machinery. What is the Safety Category?

Introduction to "safety categories" related to machine control systems and the management of machine safety.

This document introduces the management of machine safety along with the "safety categories," which are closely related to machine control systems. Safety categories are important indicators for ensuring safety through machine control. By implementing and operating machines with high safety categories, it is possible to create a workplace that does not rely on human safety management. [Contents] ■ Overview of "safety categories" that assess how safe a machine is - Safety Category 1 - Safety Category 2 - Safety Category 3 - Safety Category 4 ■ Reference Sites *For more details, please refer to the materials on our company website or feel free to contact us. https://rossasia.co.jp/column/

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[Information] The first step in learning about safety. What are the world's safety standards?

[Information] The first step in learning about safety. What are the world's safety standards?

We will introduce the system of international standards such as ISO standards and IEC standards.

This document introduces the system of international standards such as ISO standards and IEC standards. As international safety standards for machinery and systems, there are ISO standards and IEC standards. These two standards target different fields; in the industrial sector, ISO standards pertain to mechanical systems, while IEC standards relate to electrical systems. Additionally, ISO/IEC Guide 51 divides ISO and IEC standards into three levels, allowing for a combination that can accommodate various products. [Contents] ■ International standards: ISO standards and IEC standards ■ Three standards in ISO/IEC Guide 51 - A standards - B standards ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Aiming to reduce power consumption by introducing pulse blow.

[Information] Aiming to reduce power consumption by introducing pulse blow.

Introducing the role of "pulse blow," which is expected to significantly improve efficiency, and its relationship with electricity.

This document introduces the role of air blow in factories, its relationship with electricity, and the "pulse blow" method, which is expected to significantly improve efficiency. While air blow contributes to product quality improvement, did you know that it actually consumes a large amount of electricity during operation? By reviewing and improving air blow systems, you can efficiently reduce the costs associated with electricity consumption. Additionally, this can lead to energy savings and enhanced product quality. For the smooth operation of your factory, we encourage you to consider the introduction of pulse blow. 【Contents】 ■ Essential for product manufacturing! The role of air blow and its relationship with electricity ■ Also contributes to product quality improvement! The key points are "pressure" and "timing" - Reduction of air consumption - Improvement of blowing power by delivering intermittent impacts *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Checking the necessity of "residual pressure exhaust" to identify the dangers lurking inside machines.

[Information] Checking the necessity of "residual pressure exhaust" to identify the dangers lurking inside machines.

Introducing the important concept of "residual pressure exhaust" for ensuring operator safety and efficient maintenance.

This document introduces the important topic of "residual pressure exhaust" for ensuring worker safety and efficient maintenance, along with examples. Residual pressure can pose risks such as parts being blown off, workers tripping, and hazardous materials being ejected. To ensure worker safety, it is essential not only to stop the pressure supply but also to thoroughly exhaust residual pressure. [Contents] ■ Unexpected accidents that can occur due to residual pressure ■ Residual pressure exhaust valves that help prevent accidents ■ Do not let your guard down even when the machine is stopped; ensure residual pressure exhaust ■ Reference sites *For more details, please refer to the PDF document or feel free to contact us.

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Improved safety and machine work efficiency! What is "Single Point Lockout"?

Improved safety and machine work efficiency! What is "Single Point Lockout"?

Consolidate multiple lockout points into one to ensure safety and efficiency simultaneously! This is an introductory document about single point lockout.

This document introduces single point lockout as an effective means to achieve both safety and cost reduction. Single point lockout consolidates multiple lockout points, which often span several locations, into one, allowing all machines to be stopped with a single lockout/tagout. With this method, lockout/tagout can be completed with minimal time and effort, preventing workers from skipping the process. We encourage you to consider implementing this to enhance safety and efficiency in machine operations. [Contents] ■ Lockout/tagout to prevent human error ■ Single point lockout to further enhance safety efficiently ■ Reference sites *For more details, please refer to the PDF document or feel free to contact us.

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What is MTTF, which represents the lifespan of a product?

What is MTTF, which represents the lifespan of a product?

A key point in selecting safety-related products! Introduction to MTTF (Mean Time to Failure).

This document introduces MTTF (Mean Time to Failure), which represents the lifespan of a product. Since MTTF is used for products that cannot be repaired, it has the same meaning as the so-called average lifespan. Generally, the larger the MTTF value, the longer the product can be used stably over time. [Contents] ■ What is MTTF, the indicator of product lifespan? ■ MTBF is used for repairable products ■ Common issues with MTTF and MTBF: the discrepancy between theoretical values and actual experience ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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The optical safety device operated, but...

The optical safety device operated, but...

Is the optical safety device alone sufficient for safety measures? Even if the safety device operates normally, it is the valve that controls the 'pneumatic energy'.

Scene content: The operator was unable to set the workpiece properly due to carelessness. There is an optical safety device, so the machine should stop even if the neighboring operator adjusts the workpiece by hand... The 'valve' controls the rise and fall of the pneumatic cylinder. If the valve fails, even if the safety device operates, the air cannot be switched, and the cylinder will not stop.

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With a double valve, you can avoid being "caught" even if a failure occurs.

With a double valve, you can avoid being "caught" even if a failure occurs.

Even if the valve fails, the cylinder will rise. The valve body inside the valve is doubled.

Scene content The cylinder control valve has been changed to a "double valve." At this time, if the return position of the cylinder is set to the "upper end," even if one side of the double valve fails, the functioning side of the valve body will operate to return the cylinder to the set position. By doubling the pneumatic energy control (double valve system) and using an optical safety device, we can avoid accidents involving workers being caught.

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[Information] Approaching "unexpectedly" without sound...

[Information] Approaching "unexpectedly" without sound...

Please be sure to include oil and pneumatic pressure in the machinery safety cycle. The solenoid valve is part of the safety-related parts of the control system (SRP/CS).

Scene content: While a machine operator was opening a door with an interlock to change a mold and was cleaning the mold, the moving mold, which was supposed to stop due to the interlock mechanism, slowly and quietly moved towards him without him noticing. By the time the machine operator realized this, he had already suffered serious injuries, resulting in a part of his body being caught and severed by the mold.

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[Data] Ensuring safety through the redundant structure of 2-channel systems.

[Data] Ensuring safety through the redundant structure of 2-channel systems.

The HBB (Hydraulic Shut-off & Tank Return Valve) from ROSS is designed to handle not only a single failure (such as a failure of one side of the valve body) but also...

Scene content: A solenoid valve (power control element) was installed to ensure safety through a redundant structure and cross-checking (mutual monitoring) in the two channels. Even in a situation where one valve body was broken and could not shut off the hydraulic pressure, the other valve body operated normally to shut off the hydraulic pressure and return it to the tank, allowing the operator to safely complete the mold exchange.

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CC4 High Control Reliability Double Valve for Cylinder Stop and Load Holding

CC4 High Control Reliability Double Valve for Cylinder Stop and Load Holding

The CC4 series cylinder safety intermediate stop valve is a pneumatic valve with a redundant external monitor type 4-way, 3-position (closed center) valve.

Features & Benefits: • Closed center valve function - Enables complete control of double-acting cylinders (including inching function and load holding function) • Redundant control via position feedback - Can achieve Category 4/PL e compliance when used with appropriate safety controls • External monitoring type - Allows for complete safety control and feedback monitoring of the cylinder control circuit • Intermediate position sensing - For detecting safe closed center positions • ROSS poppet technology - High-speed operation, high reliability, contamination resistance, surface sealing, low friction • Solenoid LED indicator - Assists in troubleshooting

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New Material Clogging Complete Solution Method "AirSweep"

New Material Clogging Complete Solution Method "AirSweep"

Using compressed air, completely solve bridging and rat-holing issues in hoppers! More than half of the companies in the S&P 500 have adopted AirSweep!

Many manufacturers store and retrieve various substances in containers such as hoppers, but due to the shape of the hopper and the properties of the materials, a clogging issue known as bridging occurs near the outlet. Currently, equipment such as air knockers and air vibrators are used to strike or shake the hopper, but while the noise is loud, the effectiveness is limited, resulting in operators having to regularly (or when a clog occurs) go to the site and hit the hopper with hammers or sticks. AirSweep is a completely new proposal that uses compressed air to fully resolve issues like bridging and rat-holing. Examples of resolved materials: aluminum, coal, copper, diatomaceous earth, gypsum, iron ore, limestone, magnetite, phosphates, shale, soda ash, activated carbon, adipic acid, aluminum chloride, boric acid, chlorine, herbicides, hydrated lime, iron oxide, polyacrylamide, titanium dioxide, zinc, animal feed, brewing grains, cocoa, coffee, corn, wheat, hops, salt, edamame, spices, sugar, starch, acetate, cement, chalk, cork, detergents, fertilizers, fly ash, pharmaceuticals, plastics, polymer resins, wax flakes, wood chips, etc.

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New Powder Clogging Solution "AIRSWEEP"

New Powder Clogging Solution "AIRSWEEP"

Using compressed air or gas at 0.5 to 0.7 MPa! It can solve clogging issues that could not be resolved with a knocker or vibrator.

"AIRSWEEP" is a new method for resolving powder blockages that allows for complete control of the first-in, first-out flow. With a kit available, it can be easily installed from the outside of the container. It lifts the powder along the walls of the container using compressed air. A typical system consists of an AirSweep nozzle, solenoid valve, controller, and air tank, with a compressed air (gas) usage of only 0.28m3/min. 【Features】 ■ Easy installation from the outside of the container with a kit available ■ Specially shaped nozzle (patented) ■ Composed of AirSweep nozzle, solenoid valve, controller, air tank, etc. ■ Compressed air (gas) usage of only 0.28m3/min in a typical system ■ Uses compressed air or gas at 0.5 to 0.7Mpa *For more details, please refer to the PDF document or feel free to contact us.

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[A case study] AIRSWEEP received a perfect score of 10 out of 10.

[A case study] AIRSWEEP received a perfect score of 10 out of 10.

Guaranteeing a continuous flow! Here is an introduction to a case where we prevented the product from solidifying.

Many materials used in the food processing industry have high oil and moisture content, making them prone to bridging, sticking to walls, and clogging. The company uses a vacuum conveying system that processes materials at a speed of 6,000 pounds per hour. When materials clog, it wastes time, labor, and materials. Therefore, they introduced six "AirSweep VA-06" units. These products are arranged in pairs at the top, middle, and bottom of the hopper to ensure a continuous flow and prevent the product from solidifying. *For more details, please refer to the PDF document or feel free to contact us.*

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[Example] Fly ash dispersion rate at night from 0% to 100%

[Example] Fly ash dispersion rate at night from 0% to 100%

Production increased by 60%! We were able to gain time to perform other tasks.

To manufacture high-quality cement, ready-mix concrete plants often mix fly ash into their products. A concrete company in Pennsylvania had six ready-mix concrete plants but was struggling with bridging issues of fly ash in the containers. Therefore, they installed four "AirSweep units" in one of the fly ash storage containers at the plant. After installation, the fly ash moved very smoothly from the container to the ready-mix trucks, resulting in a 60% increase in production. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] One AirSweep solves the problem of sand flow.

[Case Study] One AirSweep solves the problem of sand flow.

The truck was loaded without delays or additional work! An example of starting the move as scheduled.

At the Service Concrete company's ready-mix concrete plant, wet sand was sticking to the container and causing bridging at the top of the pants-leg type outlet, resulting in significant delays in batching and filling transport mixing trucks. To address this, an efficient and effective system was designed, consisting of one "VA-51 AirSweep" directly above the pants-leg outlet, along with an "MCA-45T solenoid valve" and a "CBO 1-12 control box." As a result, it became possible to instantly flow sand as needed. Trucks are filled without delays or additional work and can start moving as scheduled. *For more details, please refer to the PDF materials or feel free to contact us.*

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[Case] Resolved a flow issue with old materials from 4 years ago in just 2 weeks.

[Case] Resolved a flow issue with old materials from 4 years ago in just 2 weeks.

Maintaining a smooth flow of adhesive asphalt! Continuing the manufacturing process.

Asphalt is made up of aggregates, sand, and asphalt cement, and these materials tend to become compacted and clumped together in silos. In the asphalt product factory in Mexico, despite the installation of electric vibrators, workers continued to have to hit the silos with hammers or climb into the silos to clean them. Therefore, the "AirSweep Model VA-51 Unit" was introduced. As a result, time, energy, and money were saved from maintenance costs, and losses from downtime were reduced. Additionally, workers were able to work safely and focus on their primary tasks. *For more details, please refer to the PDF materials or feel free to contact us.*

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"Air Sweep" for material and powder clogging prevention in hopper silos.

"Air Sweep" for material and powder clogging prevention in hopper silos.

Eliminate manual removal work and address labor accident measures. Solve powder clogging that cannot be resolved with knockers or vibrators. *Video and explanatory materials available.

This solution allows for the bursting of compressed air or inert gas at regular intervals, enabling the compressed air (or inert gas) to penetrate between the container walls and the material, lifting the material away from the walls and stirring it, thereby eliminating ridges and rat holes. By flowing compressed air (or inert gas) along the walls of the container and blowing away the material adhered to the walls, it contributes to the internal cleaning of the container and prevents material contamination between batches. ★We offer improvement proposals!★ If you provide the following information, we will submit a "Proposal for Improvement" summarizing product selection and effective installation methods for containers. Please feel free to contact us! L Material name L Container drawing (hand-drawn or punch drawing is acceptable) L Pressure of available air (gas) 【Features】 ■ Powerful bursts to disperse materials ■ Sends shock waves along the inner walls of the hopper ■ Lifts and activates stalled materials ■ Breaks the friction between the material and the hopper wall ■ Pulses with a pre-set sequence *For more details, please refer to the PDF document or feel free to contact us.

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[Instruction Manual] Raw Material Activation System 'AIRSWEEP'

[Instruction Manual] Raw Material Activation System 'AIRSWEEP'

USDA Approval System! Includes dimensions for mounting couplings, assembly, and disassembly, etc.

This document is the instruction manual for the AIRSWEEP raw material activation system approved by the U.S. Department of Agriculture. It includes an introduction to the system, descriptions of the main equipment, process control and operation, dimensions of the mounting couplings, assembly and disassembly, and more. It is presented clearly with photos and diagrams, so please take a moment to read it. [Contents (excerpt)] ■ Introduction to the system ■ Assembly dimensions ■ Overview of the system ■ Safety information ■ Process description *For more details, please refer to the PDF document or feel free to contact us.

  • Concrete Machinery
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Let's compare: Fluidizer VS AirSweep

Let's compare: Fluidizer VS AirSweep

By introducing AirSweep, there are many advantages such as cost reduction, increased production, and prevention of quality deterioration!

This document introduces "Fluidizer" and "AirSweep." While the effective area radius of the "Fluidizer" is small, "AirSweep" activates the flow of materials with a diameter of up to 2.44m (8 feet) around each nozzle. In addition, we provide a clear comparison of various aspects, including "functionality," "maintenance," and "material control." By implementing "AirSweep," you can enjoy many advantages such as cost reduction, increased production, and prevention of quality degradation. We encourage you to read on. 【Contents】 ■ Functionality ■ Effective Area ■ Maintenance ■ Material Control *For more details, please refer to the PDF document or feel free to contact us.

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Counterbalance System for Mechanical Stamping Presses

Counterbalance System for Mechanical Stamping Presses

Detailed coverage on topics such as the justification of costs for automatic counterbalance systems!

This document provides a detailed introduction to the "Counterbalance System for Mechanical Stamping Presses." It includes topics such as "Press Counterbalance Cycle," "ROSS Automatic Counterbalance System," and "Justification of Costs for Automatic Counterbalance Systems." Please take a moment to read it. 【Contents】 ■ Press Counterbalance Cycle ■ ROSS Automatic Counterbalance System ■ Press Counterbalance System ■ Justification of Costs for Automatic Counterbalance Systems *For more details, please refer to the PDF document or feel free to contact us.

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High Control Reliability Solenoid Valve for Clutch/Brake System

High Control Reliability Solenoid Valve for Clutch/Brake System

Detailed information on the control reliability of press clutch/brake systems!

This document presents information about the "High Control Reliability Solenoid Valve for Mechanical Stamping Press Clutch/Brake Systems." When operating and controlling pneumatic clutches or brake devices in mechanical power presses, it is common and often essential to use double valves with high control reliability. ROSS Controls has been a global leader in the development of double valves and safety valves for over 50 years. Our philosophy is to provide self-monitoring, standalone Category 4 PL e safety devices for press clutch and brake systems, and we promise to continue offering advanced products with the highest durability in the industry. We invite you to read it. *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
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[Document] Design of Air Pressure Lockout/Tagout (LOTO) System

[Document] Design of Air Pressure Lockout/Tagout (LOTO) System

Publication on the design of the air pressure lockout/tagout (LOTO) system based on the announced safety standards!

The Lockout/Tagout (LOTO) system is an important procedure to protect employees from hazards while operating, servicing, inspecting, and maintaining machinery and facilities. There are four main concerns to address in order to ensure employee safety and increase the likelihood that procedures are followed during pneumatic lockout. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Simplification of lockout procedures ■ Time taken for machinery to reach a safe state ■ Verification of a safe state ■ Safe restoration of pneumatic pressure *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
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[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

Published information on 'Safety Precautions' and 'Services and Maintenance'!

This document is the instruction manual for our high control reliability double valve 'MCSE Series' used for safe exhaust (release) control. It includes information on "Prerequisites for Using This Product," as well as "Assembly and Installation," "Care and Maintenance," and "Specifications." Important information is provided to safely and properly assemble and test the product, so please be sure to read it. [Contents (partial)] ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
  • others
  • Double Valve

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